Iscar Recently Made Public A Variety Of New Lines To Enlarge Their Family Of Milling Tools



Iscar adjustable Milling Cutters

Iscar recently made public a new family of High Speed Milling adjustable endmills and facemills that will advance milling of aluminum, non-metallics, cast iron and hardened steel. This should prove particularly useful in the automotive and aerospace industries.

The cutters are dynamically stabilized and specifically tailored to work with polycrystalline diamond (PCD) or cubic boron nitride (CBN) inserts. The use of these inserts will greatly enhance surface finish. Standard HSM-rated HELIMILL carbide inserts will additionally work with these cutters. Internal coolant holes permit cooler cutting face with enhanced chip evacuation and built-up edge resistance. The insert pockets possess a flexible rear stopper, allowing for axial positioning of the cutting edge within 0.002 mm.

Iscar's endmills designated E90AD are available with HSK A63 shanks in four diameters starting from 25 to 50 mm. Iscar Facemills designated F90AD cover the 50 to 80 mm diameter range are available in 4 sizes.

When utilized with Iscar HELIMILL carbide inserts, the adjustable high speed milling cutters deliver a fluid cutting action at low cutting forces. HELIMILL inserts' helical cutting edges gradually enter the work piece reducing the impact load on the cutting face.

CHATTERFREE Solid Carbide Endmills

Iscar is enlarging the tremendously successful CHATTERFREE solid carbide 4 flute endmill family with the addition of smaller (3, 4 and 5 mm) and larger (25 mm) diameters. The completely new solid carbide endmills are used for roughing and finishing operations. Due to their variable pitch they showcase excellent chatter decreasing ability. These endmills are an exceptional solution for low power machines by increasing their material removal rate and eliminating vibration. They can be employed for full slot machining of up to 2XD with solid carbide endmills.

Iscar's CHATTERFREE endmills maximize material removal rate and reduce cycle time in nearly all milling operations. Their unique ground geometry provides remarkable surface finish and long tool life, while machining at high material removal rates.

New ID5 PCD and IB85 PCBN Tipped Milling Inserts

Iscar is adding a completely new TANGMILL ID5 PCD wiper insert and 2 HELIMILL inserts tipped with IB85 PCBN, for machining cast iron and a wide range of tough-to-machine materials at high cutting rates. The new LNAR 1106PN-R-S-W ID5 PCD tipped wiper insert has a extraordinarily large frontal radius and sharp cutting edge. It provides a uniform clean-cut edge and outstanding surface finish of less than Ra 0.3 µm. Iscar's new HELIMILL insert ADKW 1505 PDER IB85 has an IB85 PCBN brazed tip and can be used on 90 distinct milling cutters for semi-finishing and finish machining on cast iron. The insert incorporates a 0.8 mm corner radius and a honed cutting edge (0.03 mm). It can be used on the standard F90AD...-SFR or the E90AD ...-HSK63-S axially adjustable milling tools.

By adjusting the axial position of the inserts, it is permissible to achieve a 0.3-0.7 µm surface finish. IB85 is a fine grain polycrystalline cubic boron nitride grade. The small grain size enables grinding a extremely sharp cutting edge and achieving high surface quality, which allow for excellent tool life. The IB85 grade can be used for machining a wide range of difficult to machine material at high cutting rates and provides excellent tool life. IB85 contains 85% PCBN with Al Co and W binder.

It is a exceptionally strong and tough material which can be put to use for heavy roughing and interrupted cuts. The assortment of materials covered by IB85 includes hardened and cast steel of over 45 HRc, grey and nodular cast iron, powder compacted and sintered metals as well as heat resistant alloys.

Iscar Adds Their Latest Innovations To A Extensive Line Of Successful Hole Making Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.

Iscar Offers A Completely New Family Of Slitting Cutters Applying Tang-Grip Technology And The Durability Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Brand New End Mills By Iscar Can Expand Productivity While Lowering Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

New Tools And Carbide Insert Configurations From Iscar To Better The Machining Procedure
Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.

The Latest In Carbide Endmill Architectures In A Extensive And Prospering Line From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

Some Of Changes In Carbide Inserts Provided By Iscar Through The Last Decade
Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.

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